Case study

Automated Robotic and Packaging Line Chocenska Mlekarna

PROJECT IN BRIEF

Complex service We prepared a solution proposal, took care of the trial operation in TMT and on-site implementation.
Transported Loads Paper trays
Wooden pallets
Plastic cups
EFFICIENT USE OF SMALL SPACE The dimensions of the new line are 22 x 12 m. The total length of the conveyors is around 77 m.
REDUCTION OF THE NUMBER OF OPERATORS Twelve manual operators were replaced
by 6 robots and 2 operators.

Robotized line for packaging and palletization of milk products in Chocenska Mlekarna

Automated Robotic and Packaging Line Choceňská Mlékárna

Infeed cups conveyors

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Robotized placing of goods

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Tray conveyors

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Robotic palletization

Infeed cups conveyors

The infeed plate conveyors of the cups are connected to the spiral conveyors from the packaging plant. At the end of the conveyor there is a automated positioning of the cups before removal by industrial robots.

Robotized placing of goods

Collection and loading of cups into paper plates is performed by a robot with a vacuum head. The capacity of one robot operation is 2 x 3 cups for one establishment.

Tray conveyors

The paper trays are fed on a modular conveyor from two cartoning machines. The positioning mechanism ensures a smooth flow of salary for insertion. After filling, they are assembled into stacks by a puller, which are then moved for picking by a palletizing robot.

Robotic palletization

The stacks of filled trays are removed from the infeed roller conveyor by a robot with a handling head used to pick up the stack and transferred to a pallet.

In The Client's Words

“Although cheaper solutions were offered, as with our products, we were particularly interested in the highest quality.” The choice of integrator eventually fell on TMT, which is mainly dedicated to conveyor systems and at the same time has experience with industrial robots. Josef Brokeš further explains: “Our request was to discontinue production for a maximum of two days on each line, which was successful. The whole integration took less than a month, and while robots were working somewhere in the course of it, people were still working on other parts of the line."
Josef Brokeš, Technical Manager of Choceňská Mlékárna

Pallet conveyor

There is a destacker at the begining of the pallet line. It is interesting that the infeed roller conveyors of the pallets are guided under the base of the palletizing robots.

Pallet packaging

The finished pallets are moved to a lift by roller conveyors and then loaded to the position of wrapping the stretch foil by an integrated packaging machine.

References & Case Studies

Robotic line for packaging of dairy products Mlékárna Stříbro

Warehouse Conveyor System of The SANITINO Logistics Center

Conveyor System For Packaging and Dispatch Books In Albatros Media

All references