PROJECT IN BRIEF

  • COMPLETE SERVICE We developed the design of the solution, took care of the test run in TMT and the final implementation.
  • VARIABILITY - DIFFERENT RANGE OF CUPS The line is designed for plastic cups with 2 different lid diameters (75 mm and 95 mm) and different heights. The capacity of the line is 7 000 pcs/hr.
  • PRODUCTION CONSOLIDATION Replacement of many older machines with one modern robotic line.
  • EFFICIENT USE OF SMALL SPACE The dimensions of the new line are 3 m x 7 m.
Infeed modular conveyor
1.

Infeed modular conveyor

The infeed conveyor is connected to the plate conveyor from the cup filler. At the end of the modular conveyor there is a position for automated positioning of the cups before removal by industrial robots.

Robotic loading of cups
2.

Robotic loading of cups

The collection and loading of cups into paper trays is carried out by a SCARA robot with a mechanical gripper. The capacity of one operation of the robot is 2x5 cups per one foundation.

Paper plates transfer
3.

Paper plates transfer

A gravity slide is attached to the paper plate puzzle, which is located one floor above. From the chute, the paper plates fall out onto a modular conveyor which transports the plates to the insertion point by robot.

Plates stacking
4.

Plates stacking

Once the individual plates are filled, the stacker assembles them into stacks. The stacks are then moved to the receiving point where the line operator stacks them on a pallet

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